Design PhaseJul 2025
Gas Processing Facility Design Review
A large-scale design review for a sour-gas processing facility, covering safety, standards compliance, environmental readiness, and implementation recommendations.
Executive Snapshot
A faster way to understand the engagement
Project Overview
What this project covered
This project reviewed the design of a 60 MMSCFD Gas Processing Facility intended to support safe and compliant operation from early implementation onward. The work covered design basis verification, process and utility review, fire and gas systems, environmental documentation, TKDN considerations, and the broader engineering completeness of the facility package.
Technical Facts
Structured data pulled from the project basis
Feed Gas TypeSour gas
Natural Gas Pressure750 psig
Natural Gas Temperature120 °F
Normal Flowrate55 MMSCFD
Max Sales Gas CO₂8 %vol
Max Sales Gas H₂S4 ppm(v)
Work Scope & Method
How the assignment was executed
Verify DEDC document package
The review was anchored to the issued design package, including process simulation, PFDs, P&IDs, calculations, and supporting engineering documents.
Assess safety, process, and environmental readiness
The report evaluates standards usage, process and non-process risk, environmental documentation, and installation suitability in one integrated design review.
Check long-term operability
Electrical, instrument, fire protection, hazardous area, and grounding systems were evaluated to support reliable operation over the intended design life.
Context and delivery pressure
The client needed a review that could go beyond document collection and actually connect process safety, technical standards, environmental obligations, and installation readiness into one coherent engineering judgment.
How the work was structured
We built the review around design-basis alignment, standards mapping, technical-package traceability, and targeted recommendations so the project team could move forward with stronger safety clarity and better documentation discipline.
Key Findings
Important technical takeaways
The design review is broad and deeply document-based
This project is backed by a large technical package, which makes it suitable to present as a structured case study rather than a plain-text summary.
Safety systems were reviewed in measurable terms
The report records fire and gas detection coverage, grounding performance, hazardous-area classification, and minimum separation logic in a way that can be surfaced cleanly in UI cards.
Deliverables
Key outputs from the engagement
- 01Design basis and document review
- 02Process safety and protection review
- 03Environmental and TKDN evaluation
- 04Technical recommendations and readiness note